Honeywell Water Heater Gas Control Valve Replacement

The WV4460E is fixed at the outside of the water heater tank. See Fig. 3. Install Control to Water Tank 1. To set up the water heater control, screw the sensor and smartly assembly into the spud till the bracket is square. Use a maximum torque of 31 toes. lb. plus one turn. 2. Ensure that the 3-wire lead from the neatly assemblyA.O. Smith by way of Honeywell Gas Control Valve 100262939 2" Cavity Natural Thermostat Compatible with A.O. Smith, State, American, Whirlpool, and Craftmaster Brand Water Heaters 4.Five out of five stars 299 $132.00 $ 132 . 00Note that you requested for LABOR price - the valve itself most often costs about $25-50 for a gas shutoff valve, and from every now and then as low as $50 to normally about $100-200 for a gas control valve - which for an older water heater can once in a while make heater replacement appear to be a sensible choice.WARNING:DO NOT SET VALVE TO A, B, C, or VERY HOT! Honeywell Valve has detected a"water too hot" match, the gas valve won't ever work once more — until you understandGuy's, I have a newer water heater $ Rheem 40 gallon 38,000 BTU Ultra Low NOx fashion quantity XG40T06EN38UO. It worked nice for approximately 6 months until it didn't. Red LED with quite a lot of codes, required shorting out the board then resetting. It would paintings for 20 or so hours, rinse and repeat. Rheem despatched warranty replacement section# WV8860C1008. The water heater is less than 2 years old and I have had

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Residential Standard Gas Water Heater Service Handbook • 7. BASICS Honeywell® Gas Control Valve/Thermostat. Water warmers lined by this handbook are provided with Honeywell gas control valve/thermostats. • The Honeywell valve makes use of a thermopile instead of a thermocouple as did previous designs. • Heat on the thermopile generatesI've replaced the heater 2X - once in 2013 and once in 1999. So the primary heater lasted ~12 years - second one ~14 years. I will be able to not be actual happy if I need to change the gas valve assembly / control unit as a result of a lifeless battery. It simply turns out crazy that you don't just replace the battery.Honeywell Natural Gas Valve MFG#110580 OEM Replacement For Series 100 Premier Pl. $79.99. Free shipping. or Best Offer. Honeywell Water Heater Gas Valve WV8840B1158. $149.99. Free transport. Honeywell Water Heater Gas Valve Control WV8840B1117. $79.99. Free transport. or Best Offer. Only 1 left! Honeywell NatGas Water Heater ThermostatA gas control valve is likely one of the maximum vital parts on a gas water heater. Unfortunately, gas control valves can fail ad go away your water heater pointless.

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Page 7 WV4460E POWER VENT WATER HEATER CONTROLS Perform Gas Leak Test Gas Input and Burner Ignition Check and Adjustment 1. Check the full charge manifold drive indexed on the WARNING appliance nameplate. Water heater control full rate Fire or Explosion Hazard outlet drive will have to match this ranking. Page 8: Sequence Of Operations WV4460EA water heater gas valve is likely one of the maximum necessary parts, and as part of the manifold/burner assembly, it is situated in the decrease phase of the gas heater.It comes with the different parts hooked up: manifold tube, pilot tube, temperature probe, top prohibit probe, thermal fuse, piezo igniter, and thermocouple.Some valves include two and a few 3 buttons/knobs; one is for gas, one toAO Smith WV8840B1109 - 5"WC NAT 1/2" Gas Valve - Gas Control Valve Kit (Natural Gas)Universal Replacement Parts; Gas Valves, Residential; Gas Ignition Controls; Pilot Burners; Thermocouples and Thermopiles; Pressure Switches; Igniters and Sensors; Integrated Gas Appliance Controls; Electronic Fan Control; Fan and Limit Controls; Aquastats; Oil Burner Controls; Pressure Controls - Residential; SOLA Controllers - ResidentialThe WT8840 Water Heater Control is designed for use 0.5 PSI (14.0 in. w.c.) most inlet pressure in Standing Pilot programs the usage of an immersion allowed for right kind operation. Page 2 High Humidity or Dripping Water M36122 Dripping water could cause the control to fail. Never Fig. 1.

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Resetting the #$%@!!* Honeywell Gas Valve on a Water Heater

Executive summary: Once it has detected a “water too hot” tournament, the gas valve will never paintings again — unless you know how to reset it. You can save lengthen and $loads in plumber fees by solving the part that’s long past on strike. Be positive you first fix the problem that brought about the overheating — most often you want to empty the tank (which is really useful as periodic maintenance anyway).

Abner Rhizome writes:

Tyler,

My Whirlpool gas water heater is giving me the dreaded “four blinks” sign. That took place (I feel) because I grew to become the warmth dial all of the manner up. I grew to become it backtrack but now the device is angry or one thing and received’t paintings in any respect. The Whirlpool helpline says I've to switch the gas valve. The thing is still beneath guaranty for portions, however I've to pay shipping, and wait for it to come, and pay a plumber masses of greenbacks to install the f—ing thing. This would disenchanted me less if I had sizzling water in the meantime!

I've a couple of questions about this:

Who got here up with the dumbass design that when you flip the dial to a standard, albeit top, position, it breaks the water heater? Wouldn’t it make extra sense to not let the dial go that high? Is the fashion designer nonetheless alive? If so, I want him shot. How can this have been occurring for years and not have been fixed? This is the second time I’ve needed to exchange the valve. Why doesn’t Lowes raise repair parts for the water warmers they promote? Isn’t there any solution to tell the gas valve to quit having a hissy have compatibility and get again to paintings? There’s just a little white reset button at the plate overlaying the combustion chamber, but that doesn’t seem to have any effect!?!

Abner, I will maintain your questions in my very own order.

> Who came up with the dumbass design?

I called Honeywell, however they wouldn’t tell me the engineers’ names.

> I would like him shot.

This could also be why they didn’t inform me.

> Why doesn’t Lowes lift restore parts for the water heaters they sell?

Because, when they shop at Lowes (and other DIY stores), folks don’t always, every time, ask them, “You lift restore parts for this, right? And you additionally elevate repair parts for different models that are now obsolete, proper?” after which refuse to shop for if the answers aren't “yes” and “sure.”

But, don’t buy a water heater from the DIY in spite of everything. Get a contractor fashion. You’ll lower your expenses and aggravation in the long run.

> How can this had been occurring for years and not were fixed?

I speculate it’s because Honeywell sells a lot more gas valves this way. Not handiest that, however other folks go back their previous ones, and portions of them a minimum of can most likely be reused in new hundred-plus buck valves. In reality, now not simplest have they not mounted the problem, some directions I found online lead me to believe that they deliberately offered this “function” after the original design. I discovered directions for find out how to reset the status gentle through turning the dial to “off” for five minutes, but that no longer works.

> little white reset button … doesn’t seem to have any effect!?!

The reset button most effective works if the overheating came about within the heating chamber. In that case, the pilot gentle will not stay lit and you aren't getting the 4 flashes. Four flashes handiest occurs if the water overheated — other downside.

> Isn’t there any way to tell the gas valve to [reset the mistake condition]?

When the circuit board in the gas valve detects the water-too-hot state of affairs, it writes one thing into static memory in one in all its chips, and the valve won't ever paintings again unless you'll arrange to reset it as described underneath. Deliberately, maliciously, and almost certainly underneath the pretense of safety.

One of the feedback beneath, describes a way to do that by means of hooking a battery to a couple of connection points at the board. Search the web page for “How to un-fault a controller”. It’s a very good description, and in case you don’t already have the brand new valve, I counsel you try that first. I’m now not positive it really works in all instances, but when it does, you’re all set to move.

If that didn’t work, or if you already have the new valve and like the slightly more effective means, proceed as follows. First, get a brand new valve. If you’re beneath guaranty that is easy regardless that they’ll probably price you for transport, and further if you need it fast.

Special instrument needed to restore gas valve

If the brand new valve is principally the similar style because the outdated one, you don’t want to pay a plumber to replace the evil valve. You can open up both the old and replacement valve, and simply swap the fronts of the valves, containing the recalcitrant circuit board, leaving the again part that connects to the gas pipes in place. This does require one particular tool, pictured at left. In case you haven’t seen one ahead of, it’s called a “flat-bladed screwdriver.”

NOTE: Only do that in the event you’re positive that the issue that led to the overheating has been corrected. In specific, when you haven’t drained the sediment off the ground of the tank, do this first. If it overheats once more, you’ll want to order but some other valve, or it will blow up, or one thing else you received’t like.

To start, deal with the old gas valve. Say, “I’m going to tear you open, you dirty so-and-so.” See whether or not the sunshine goes again to its common one-blink mode in line with this threat. Probably now not, but it surely was value a take a look at.

Turn off the gas, simply to be at the secure side, even supposing we’re not going to be messing with the pipes. Also flip the black dial to Off. This isn’t hooked up to deal with current, so don’t concern about touching any wires; you gained’t get a shock.

Remove the ivory-colored plastic entrance of the gas valve from the back of the unit. As shown under, you must:

Detach a black twine from an oblong white plastic thingy. Pull on the wire beneath the thingy to split them. Pull the black clips on the pink and white wires instantly outwards to unplug them. If you want to, stick the screwdriver in from underneath to lever them free. The clips keep on the wires. There must be labels “pink” and “white” at the gas valve that will help you plug them back the fitting method. If they don’t match the real cord colors for whatever insane reason why, notice which is which. Unscrew one screw on the bottom of the gas valve. Two plastic clips at the top are holding the duvet on. Press down at the plastic quilt in front of the clips to unlock them. Depending in your ranges of finger energy and determination, you may want the screwdriver to depress the tabs. Be mild; it’s most effective plastic. If you wish to have to look at the back to see how the tabs are arranged, have a look at the brand new valve. Pull cover immediately out to take away it. It can’t flip up (in truth it may well should you try onerous enough, however you then’ve most probably damaged it).

Removing the cover of the insidious previous gas valve

The cover continues to be hooked up to the back of the unit by a colourful ribbon of wires, with a plug at the finish that connects to the circuit board. Tug gently, clear of the board, to unplug the plug.

There’s a bit of white plug where wires connect with board; tug wires immediately clear of board to unplug

Note which colour is on which aspect. Because of the form of the plug, you received’t be capable of plug it in backwards, but it surely’s quicker if you happen to don’t have to take a look at the mistaken method to to find that out.

Little white plug stays with twine ribbon.

Slide the ribbon of wires out of the clip on the housing, and the entrance of the gas valve is free. Free! Mwa-ha-ha-ha!

Repeat these steps with the new gas valve. Keep monitor of which entrance is which!

Reverse the above steps to mount the brand new entrance onto the previous back that’s still hooked to the water heater. The result:

Make sure all the wires are connected, turn on the gas and practice the steps to your water heater proprietor’s handbook to relight the pilot light. Set the dial to a cheap temperature that won’t upset the finicky little factor, and you must be excellent to go. It would possibly take a minute or so ahead of the heating part comes on; be affected person.

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